How To Cut Aluminum Metal With A Scroll Saw

You may have ever wondered how to use a scroll saw to cut aluminum metal.

Scroll saws can be used to cut through many materials. However, they are especially useful for cutting thin metal sheets. Scroll saws can easily be used to cut aluminum. Before you attempt this type of project, it is important to fully understand the process and safety precautions. This article will give you an overview of how to safely and effectively use your scroll saw when working with aluminum sheets.

Scroll saws can produce intricate cuts in a wide range of materials including wood, plastic and metal such as aluminum sheeting. Scrolling is one of the most common ways to work in metals. It allows for precise cuts and doesn’t cause any distortion or damage to the material. Keep checking back for more details!

These are the steps to take when cutting aluminum with a scrollsaw:

1. Measure And Mark:

Take measurements of the aluminum sheeting you will need to cut, and then mark the lines using a pencil or marker.

2. Get Your Saw Set Up:

Before you start cutting, make sure your scroll saw is properly setup. This includes setting the blade tension and height correctly.

3. Follow The Lines Marked:

When cutting through aluminum sheeting, use a slow, steady motion. Use even pressure to the blade, and keep your fingers and hands away from the moving blade.

4. Finalize The Cuts

After you have made all your cuts, smoothen any rough edges with a file or sandpaper.

You now know how to safely cut aluminum with a scroll saw. Give it a shot! Be patient and careful while handling the blade. You will soon be able make precise and clean cuts with a little practice.

Safety Tips

These are safety tips to remember when cutting aluminum with a scrollsaw:

When cutting any metal, always wear safety goggles or a dust mask.

You should ensure that the blade you use is suitable for the metal you are cutting.

At all times, keep your fingers and hands clear of the blade.

Before cutting the metal, make sure to clamp it to a workbench. This will keep the metal stable as you work.

You should start slowly when you first cut into the metal to get a feel of how the blade works.

To prevent overheating, cool the blade often with a light mist water spray.

Some Comment Mistakes:

These are the most common errors people make when cutting aluminum using a scroll saw.

1. Use The Wrong Blade

Use a blade specifically designed for cutting metal. A standard scroll saw blade won’t be able to effectively cut through metal.

2. Too Much Pressure

Aluminum can be cut with a lot more pressure than wood. Use firm pressure on the metal, and press the saw blade against the material.

3. Do Not Attempt To Cut Too Thick A Piece.

You should not try to cut too much metal. The saw blade will become clogged and it will be more difficult to make clean cuts. When possible, stick to thinner pieces of metal.

4. A Backer Board Is Not Necessary:

Backer boards are a piece or cardboard of wood or cardboard you can use as a support for the metal sheet you are cutting. This will prevent the blade from piercing the metal and will make it easier to trim.

5. Safety Gear Not Used:

When cutting aluminum with a scrollsaw, always wear safety glasses and a dust mask. You can get your eyes and lungs irritated by the sawdust that is created when you cut metal.

FAQs:

Can A Scroll Saw Cut Aluminum Metal Using A Special Blade?

Yes, you should use a blade specifically designed for cutting metal. A standard scroll saw blade won’t be able to effectively cut through metal.

Is It Possible To Cut Aluminum Using A Jigsaw Or A Saw?

It is not recommended that you use a Jigsaw to cut aluminum sheets. The jigsaw blade will not cut as well as a scroll saw blade.

How Can You Hold An Aluminum Piece While It Is Being Cut?

To hold the aluminum sheeting in place while cutting, some people use a vise grip. Some people use clamps or a backing board to keep the material steady.

With A Scroll Saw, Can You Make Curves In Aluminum?

Although it is possible to cut curves out of aluminum sheeting using a scroll saw with some practice, it can be difficult. To get started, make a few tests cuts on a scrap of metal.

Do I Need A Backer Board To Cut Aluminum?

While it is not necessary to use a backing board for aluminum cutting, it can make the process more efficient.

Conclusion:

We demonstrated how to use a scroll saw to cut aluminum metal. Scroll sawing allows you to cut thin materials such as aluminum with precision.